Underwater scooters (also known as diver propulsion vehicles, or DPVs) offer amazing underwater exploration opportunities, but they require proper care to stay safe and reliable.
Just like any sophisticated piece of dive gear, routine maintenance is essential to ensure top performance, longevity, and safety.
In this guide, we'll cover safe charging practices, proper storage and cleaning (for both saltwater and freshwater use), and how to handle repairs or professional servicing.Follow these best practices to keep your underwater scooter in peak condition for every adventure.
Safe Charging Practices and Battery Maintenance
Modern underwater scooters are battery-powered, so caring for the battery is paramount. Improper charging or neglect can shorten battery life - or worse, create safety hazards. Follow these tips to charge and maintain your scooter's battery safely:
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Use the Correct Charger: Always use the manufacturer's provided charger or an approved equivalent. Off-brand chargers can supply incorrect voltage or overcharge the battery, which damages the cells. Using the proper charger protects your battery and prevents dangerous charging errors.
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Avoid Deep Discharges: Don't run the battery completely dead if you can help it. Lithium-ion batteries last longer when you recharge before reaching 0%. In fact, charging when the battery is at about 20-30% capacity is healthier for the cells than letting it fully drain. Frequent shallow charges help extend overall battery lifespan.
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Charge in a Safe, Dry Area: Never charge the scooter or battery in damp or wet conditions. A diving professional warns that charging Li-ion batteries around moisture can pose explosion or fire risks. Dry the scooter and battery thoroughly after a dive, then charge in a cool, ventilated area away from flammable materials. This prevents short-circuits and other hazards. Also avoid exposing a charging battery to direct sunlight or extreme heat.
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Don't Overcharge: Once the battery is full, disconnect it from the charger. It's not recommended to leave the scooter charging unattended overnight or for extended periods. Overcharging can degrade lithium-ion cells over time. A good practice is to charge the battery fully before each dive, but unplug it promptly when it reaches 100% to avoid strain.
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Post-Dive Battery Care: If your model allows, remove the battery after each use and rinse the battery compartment and contacts with fresh water (especially after saltwater dives). Salt residue is highly corrosive - rinsing and drying the battery and connectors prevents corrosion buildup. Wipe everything dry with a soft cloth before re-installing or charging the battery. (Never attempt to charge a wet battery!)
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Store at ~50% for Long Breaks: Batteries don't like to sit fully charged or fully depleted for long periods. If you won't use the scooter for several weeks or more, store the battery at about 40-60% charge (around half charge). Manufacturers and experts recommend ~50% as the optimal storage level to maintain battery health. Charge it up to 50%, then remove it from the charger for storage. Lithium batteries stored this way hold their capacity better and are less prone to issues.
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Periodic Top-Ups: Even while stored, batteries slowly self-discharge. Check on your battery every couple of months and give it a small charge if needed. Recharging the battery for a bit every 2-3 months is advisable to keep it in good shape during long-term storage. This routine prevents the battery from dropping too low over time.
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Inspect and Replace if Needed: Regularly inspect the battery for any damage - things like cracks in the casing, bulging or swelling, or corrosion on the terminals are red flags. If you notice any of these, stop using the battery and get it checked or replaced. A compromised battery can be unsafe and may fail when you need it most. Also, note that even with perfect care, lithium batteries gradually lose capacity; many divers find they need a battery replacement after 1-2 years of heavy use. Keep an eye on whether your runtime is significantly dropping as a clue that the battery may be aging out.
By following these safe charging and battery maintenance practices, you'll maximize your scooter's power source lifespan and ensure it's ready to deliver full thrust on each dive. Battery care isn't just about longevity - it's also about safety, so make it a top priority in your scooter maintenance routine.
Cleaning and Storage Between Uses
Proper storage and post-dive cleaning go hand-in-hand to prevent corrosion and damage to your underwater scooter. Whether you're diving in saltwater or freshwater, you should develop a habit of cleaning the scooter after each use and storing it in the right conditions. Saltwater is especially harsh on equipment, but even freshwater lakes or pools can leave dirt or chemicals on your scooter. Below are best practices for short-term care after each dive and long-term storage when you won't be using the scooter for a while.
After Each Dive: Rinse, Dry, and Inspect
Every time you finish using your scooter - especially after ocean dives - take a few minutes to clean and inspect it. This routine prevents salt, sand, or grime from causing wear over time:
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Rinse Thoroughly with Fresh Water: As soon as possible after the dive, give the scooter a thorough freshwater rinse. Flush all exterior surfaces and moving parts to wash away salt, sand, or chlorine. Pay special attention to the propeller area, prop guard, and any seams or crevices where salt crystals can hide. If you've been in saltwater, this step is crucial - salt deposits can lead to corrosion if not removed. In fact, some experts suggest dunking the scooter in a tub of clean water and even running it for 20-30 seconds in fresh water to flush internal components. This helps clear out any saltwater from the motor housing or thrust mechanism.
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Drain Water and Dry Completely:Many scooters have a battery compartment or hull space that could trap a bit of water. Open any drains or plugs (following your manual's instructions) to let any trapped water out of the scooter. Remove the battery and any detachable parts so you can air them out separately. After rinsing, dry everything fully using a clean cloth. It's best to let the scooter sit in a shaded, ventilated area to air dry further. No moisture should remain on metal contacts or in seal areas - even a small amount can lead to corrosion or mold during storage. Using a can of compressed air can help blow out water from tight spots and vents. Take extra care that the battery terminals and electrical connections are bone dry before reassembling or charging.
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Clean the Exterior (and Interior if needed): Wipe down the scooter's body to remove any dirt or algae. For cosmetic care, you can use a mild, non-abrasive detergent with a soft sponge on the exterior. Rinse off any soap residue afterwards. Avoid harsh chemicals that could degrade plastic or rubber parts. If your scooter's design allows access to interior sections (motor compartment, etc.), only open those if the manufacturer instructs and be cautious not to break seals. In most cases, a good external rinse is enough. Pro tip: For tougher metal components, some owners apply a light coat of silicone spray or a Teflon-based protectant after cleaning. This can add a protective film against corrosion - just avoid getting any on electrical parts or the prop friction areas.
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Check and Grease Seals: The O-rings and seals on your scooter are critical for keeping water out. After cleaning, inspect the main seals (like the battery hatch O-ring) for any sand or debris. Wipe the O-ring clean and apply a thin layer of silicone grease before closing the compartment again. Do this every time you open/close the scooter - even a tiny grain of sand on a seal can cause a leak. Regularly maintaining O-ring lubrication keeps them supple and effective at waterproofing. Also glance over the O-ring for any cracks or nicks and replace it if needed. As one manufacturer puts it, failing to check and replace worn O-rings can result in expensive, irreversible damage from water leakage. Spending a minute on seal maintenance after each use is well worth it.
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Quick Functional Check: Before you pack the scooter away, do a brief inspection: are any propeller blades chipped or tangled with debris? Do the triggers/buttons move properly? Are there any new cracks in the housing or loose screws? Catching these issues now lets you address them early. For example, if you find fishing line wrapped in the prop, remove it to prevent strain on the motor. If a screw has vibrated loose, tighten it. This routine check only takes a minute and keeps your scooter in ready condition for next time. A well-maintained scooter that's rinsed, dried, and inspected after each dive will last longer and perform better on every adventure.
Long-Term Storage (Off-Season or Extended Breaks)
When you're done riding the waves for a season or won't be using your DPV for a longer period, take a few extra steps to store it safely. Proper long-term storage will protect your investment from corrosion, battery damage, or warping of parts while it sits idle:
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Start with a Full Cleaning and Tune-Up:Before tucking your scooter away for months, do a thorough cleaning and inspection as described above - and fix any problems you discovered. It's much better to store the scooter in tip-top shape than to let existing issues sit and worsen. Replace any worn-out seals or cracked parts now, tighten all fasteners, and touch up any exposed metal with a rust-preventive coating if applicable. For example, if you noticed an O-ring starting to deteriorate, swap it out before storage so you're not greeted by a flooded battery compartment next season. Addressing small issues upfront can prevent major repairs later.
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Battery at 50% and Stored Separately: As mentioned in the charging section, you'll want to store the battery at around half charge for the long term. Charge the battery to ~50%, then remove it from the scooter. It's generally advised to store the battery pack separately from the scooter, ideally in a cool, dry place. Many manufacturers even recommend using a fire-resistant battery bag or container for lithium batteries during storage as an extra safety measure. The battery should be kept in an environment with stable, moderate temperature - roughly 40-70 °F (4-21 °C) is ideal, and definitely avoid freezing temperatures or excess heat. Also keep it away from moisture and direct sunlight. By storing the battery correctly, you preserve its health and reduce risks while it's not in use.
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Cool, Dry, and Out of Sunlight: Find a storage location for the scooter itself that is dry and not subject to extreme temperatures or UV exposure. A climate-controlled space like a basement, interior closet, or insulated garage is better than an outdoor shed. Aim for a spot that stays roughly 60-75 °F (15-24 °C) if possible. Low humidity is also important to prevent corrosion - if you live in a humid area, consider using a dehumidifier or placing desiccant (silica gel packs) near the stored scooter. Never leave the scooter in direct sunlight or a hot car trunk for long periods; heat can degrade plastic parts and the battery. Likewise, avoid anywhere that might get below freezing which can make some components brittle. Essentially, treat the scooter like any valuable electronic device when storing - no extreme heat, cold, or dampness.
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Avoid Pressure on Delicate Parts: When you put the scooter away, be mindful of its position. It's best to store it upright or in a neutral orientation. If your model has a display or controls on top, don't rest it face-down on those. Use a stand or padded surface to support the scooter so that the propeller, fins, or handles aren't bearing weight and getting warped. If storing for months, it's a good idea to slightly reposition the scooter occasionally (e.g. if it's on its side, flip it to the opposite side mid-way through storage) to avoid any one spot being under stress too long. Ensure there's a bit of space around it for air circulation. And never stack heavy objects on top of your scooter - you don't want to come back to a cracked housing or bent prop.
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Cover or Case for Protection: Consider covering your scooter to keep dust off and protect it from incidental bumps. Use a breathable cover - something like a purpose-made scooter cover or even a clean, dry towel. (Avoid plastic tarps that trap moisture.) A snug but not overly tight cover will prevent dust accumulation and guard against scratches. Some owners store their scooters in a hard case or padded bag, which is great if it's also kept in a climate-controlled room. Just make sure the scooter is fully dry and that you periodically check inside the case for any moisture. Throwing a few silica gel packs in the case or under the cover can help absorb any humidity. With a proper cover and a dry environment, your scooter will emerge from storage as clean as you left it.
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Maintain the Battery During Storage: Don't forget about that battery while it's sitting on the shelf! As noted, check the battery every couple of months. Use a voltmeter or the scooter's battery indicator to ensure it hasn't dropped significantly below ~50%. If it has, give it a charge back up to the 50-60% range. This preventive step keeps the battery from falling into a deep discharge state, which can be hard to recover from. Also, inspect the battery for any signs of leakage or bulging during these check-ups. It's normal for lithium batteries to lose a little charge over time, so topping it up ensures it will still hold a healthy charge when you're ready to ride again.
By following these storage guidelines, you'll prevent the common pitfalls of long-term idleness - such as corroded components, a ruined battery, or damaged seals. Your underwater scooter will remain dive-ready and safe, even after months on the shelf, if you store it thoughtfully. A little preparation before the off-season goes a long way to ensure your scooter fires right up next time you hit the water.
Maintenance and Repairs
Routine maintenance and knowing your limits on repairs are key to keeping an underwater scooter running smoothly. While basic care and inspections are things you can do yourself, there will be times when professional servicing is the smarter (and safer) choice. This section covers common issues to watch for, regular upkeep tasks, and guidelines for seeking professional help when needed.
Routine Checks and Preventative Maintenance
Staying ahead of problems with proactive maintenance will save you from costly repairs and unsafe situations. Make these checks a habit:
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Inspect Seals and O-Rings Regularly: As emphasized earlier, the integrity of your seals can make or break your scooter (literally). Get into a routine of checking all O-rings and gaskets monthly or before any big dive trip. Look for any signs of wear, cracking, or flattening. Even if they appear fine, keeping them lightly greased with silicone is good practice to ensure they continue to seal properly. If an O-ring seems compromised, replace it immediately - a new $5 seal can prevent a $500 repair due to flooding. This simple step is your first line of defense against water intrusion.
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Rinse and Protect Against Corrosion: Make sure no part of your scooter is quietly corroding away. Saltwater exposure is the biggest culprit, so always rinse thoroughly (as discussed). Also take a close look at metal parts like propeller shafts, screws, or brackets for any early signs of rust or corrosion. If you spot a small patch of corrosion, clean it off and consider applying a bit of anti-corrosion spray or coating on the area. Preventative corrosion maintenance - like keeping things clean, dry, and occasionally lubed - can dramatically extend the life of the scooter's components. For example, some divers apply a thin film of silicone grease on metal battery contacts to ward off corrosion (just don't use too much, which could attract dirt). The key is to catch it early: a tiny rust spot can often be managed, whereas unchecked corrosion can seize up a motor or ruin a bearing.
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Check Fasteners and Moving Parts: Vibrations from riding your scooter can loosen screws, bolts, or latches over time. Periodically go over the scooter with the appropriate screwdriver or hex key and ensure all external screws are snug (don't over-tighten and strip them, just make sure nothing is rattling). Inspect the propeller for damage or wobble - a chipped prop blade can cause vibration and reduced thrust. Many props are replaceable if damaged. Make sure the propeller locking mechanism or prop nut is secure per the manual's instructions. Also test that all controls (triggers, speed switches) operate smoothly. If a trigger sticks or feels sluggish, salt or grit might be in the mechanism, and it may need cleaning or servicing. Keeping the mechanical parts in good order will maintain performance and prevent little issues from ballooning into bigger ones.
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Monitor Battery Performance: Your battery's behavior can tell you about its health. Keep notes (even mental notes) on how long your scooter runs when fully charged. If you notice a sharp decline in runtime or power, it could indicate the battery is aging or has an issue with one of its cells. Also, if the battery indicator drops suddenly or erratically, that's a sign something might be wrong electrically. In such cases, double-check the battery connections for corrosion and ensure the charger is working properly. If the battery itself seems to be the issue (and not just needing a normal replacement), you might need to consult the manufacturer or a battery specialist. It's important not to ignore battery warning signs - a failing battery could leave you stranded underwater or potentially cause leaks (some scooters have battery compartments that can flood if a battery swells and damages the seal). When in doubt, swap in a spare battery (if you have one) to see if performance improves. If yes, you know it's time to retire or service the old battery.
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Listen and Feel During Operation: Often, the first indication of a problem is a strange noise or vibration during a dive. Pay attention to how your scooter normally sounds and feels, so you can detect changes. For example, a grinding or rattling noise might mean debris is caught in the prop or a bearing is worn. Reduced thrust or speed could point to a propeller issue or motor wear. If the scooter is pulling to one side or the controls aren't responding accurately, there might be an alignment or electrical issue. One maintenance pro-tip is to do a brief test run before a dive: run the scooter for a minute on the surface or in a tub and make sure it sounds/feels right. If something seems off, inspect it before taking it on a dive. Addressing these common issues early can prevent more serious damage. As one guide notes, unusual noises or reduced performance are often telltale signs of things like debris in the propulsion system, prop damage, or electrical problems. Don't ignore those signs - pause and troubleshoot.
By performing these routine maintenance checks and keeping your scooter clean and tuned, you'll prevent most problems from occurring in the first place. However, even the best cared-for equipment can have issues or simply reach the end of a component's life. So how do you know when it's time to bring in a professional? Read on.
When to Seek Professional Servicing
Knowing when a problem is beyond a DIY fix can save your scooter from further harm and ensure your safety. Underwater scooters are complex devices - if something major goes wrong or if you're not confident in the fix, it's wise to involve a professional technician or the manufacturer's service center. Here are some guidelines on when to seek professional help:
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Water Intrusion or Flooding: If you ever open your scooter and find water inside the electronics or motor compartment, treat it as a serious issue. First, remove the battery (for safety) and dry what you can, but do not attempt to run the scooter. Water inside typically means a seal failed or was not secured properly. This is a case for professional service immediately. A technician will need to disassemble, dry, and likely replace certain parts (and diagnose which seal leaked). Electronics may need evaluation too. Running the scooter with water inside can cause short circuits and permanent motor damage, so shut it down and send it in for service if this occurs.
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Persistent Electrical Problems: If the scooter is experiencing electrical glitches - for example, it cuts out intermittently, won't start even with a charged battery, or the controls are unresponsive - you may have an issue with the wiring, trigger mechanism, or control board. Basic things like checking the battery connection or cleaning contacts you can do. But beyond that, electrical diagnostics get tricky. Don't risk an unreliable scooter underwater. A qualified service center can troubleshoot the circuitry and connectors properly. They have the tools to fix or replace components like a fried circuit board, corroded wiring, or a faulty magnetic trigger. Especially if your scooter is still under warranty, let the pros handle any significant electrical repairs (opening it up yourself could void the warranty).
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Damaged Propulsion or Hull: Any cracks in the outer housing, a severely damaged propeller, or issues with the motor bearings are best handled by professionals. The hull (body) of the scooter is what keeps water out - a crack, even if above waterline, can compromise structural integrity under pressure. Professionals can often replace a cracked housing or properly seal it if repairable. As for propulsion, if your prop shaft is bent or motor is making loud grinding noises despite being clear of debris, these likely require a teardown. Service techs can replace motor bearings, shafts, or props and ensure everything is aligned correctly. DIY attempts on critical components might lead to improper reassembly which can be dangerous at depth. It's worth letting an expert restore these parts to factory condition.
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Scooter Performance Has Greatly Declined: If you find that even after normal maintenance your scooter's performance is significantly worse than new - for instance, it's much slower, runs for half the time it used to, or struggles under load - it might be time for a professional overhaul. Over years of use, motors can wear, batteries degrade, and seals eventually need replacement. Many manufacturers recommend a yearly or biennial professional inspection, especially for scooters used heavily. A technician will perform tests on the motor's output, check the battery capacity, pressure-test the seals, and replace any worn components. Think of it like an annual service for a car. Technical dive scooters often have specified service intervals (e.g. every 100 hours of runtime or every year) to keep them reliable. Adhering to these schedules with professional servicing can prevent failures during a dive.
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You're Not Sure What's Wrong: Sometimes it's not obvious what the problem is - the scooter just isn't acting right. If you've gone through basic troubleshooting (checking the battery, cleaning it, etc.) and still can't pinpoint the issue, it's time to call in someone with expertise. There's no shame in handing it over to a pro when a scooter malfunctions in an unknown way. In fact, it's the smart move: guessing wrong could lead to further damage. A professional who is familiar with your scooter model can diagnose the issue efficiently. They have likely seen the common failures before and know the fixes. This saves you time and ensures the repair is done correctly. As one maintenance guide advises, if you cannot diagnose or correct the malfunction, you should contact a professional for assistance. It's better to be safe than sorry, especially with gear that you rely on underwater.
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After Accident or Impact: If your scooter has had a rough incident - say it got dropped on a hard surface, ran into a rock underwater, or otherwise took an impact - it's prudent to have it inspected. Even if it looks okay externally, impacts can misalign internal components or hairline-crack the battery pack or seals. A professional service can do a thorough check, including pressure testing to ensure it's still watertight and calibrating any sensors or alignment if needed. This kind of post-accident check can prevent a failure later on that you might not see coming.
When seeking professional service, contact either the scooter's manufacturer or an authorized service center if possible. They will have the proper parts and knowledge of your specific model. Many manufacturers have service kits and trained technicians to handle maintenance and repairs. If none are available locally, some dive shops specialize in DPV repairs - preferably choose one with a good reputation and experience with underwater scooters. Provide as much information as you can about the issue (and what you've tried) to help the technician zero in on the problem.
Finally, remember that regular professional servicing can be part of your maintenance plan. For avid users, an annual check-up by a professional can tune your scooter for optimal performance and catch wear-and-tear that you might miss. Think of it as similar to servicing your regulators - a little preventive care goes a long way for safety. As one manufacturer suggests, heavy-use scooters should get a pro inspection yearly, and certainly get a check if you suspect any water leak or after any major event like flooding or impact.
Conclusion & Key Takeaways
Caring for your underwater scooter is not difficult, but it does require consistency and attention to detail. By following the best practices outlined above, you'll ensure your scooter remains a reliable companion beneath the waves:
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Charge Smart: Use the right charger, keep the battery healthy by avoiding full discharges, and charge in a dry, safe area. Never store a scooter battery fully charged or completely dead - ~50% is the sweet spot for long life.
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Clean After Every Use: Whether in saltwater or freshwater, always rinse your scooter thoroughly with fresh water after a dive. Remove all salt, sand, or dirt, and dry the unit completely. Don't forget to clean and grease those O-rings each time to maintain a watertight seal.
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Store it Right: If you're putting the scooter away for more than a few days, store it in a cool, dry place out of direct sun. Keep the battery separately in a safe environment at ~50% charge. A little prep before long-term storage (like fixing small issues and using a proper cover) will keep your scooter in top shape.
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Routine Maintenance is a Must: Make a habit of monthly check-ups on your scooter's critical components - battery, seals, propeller, and controls. A quick inspection and minor upkeep (tightening screws, replacing worn parts) can prevent most breakdowns.
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Know Your Limits on Repairs: Simple fixes like cleaning debris or replacing an O-ring you can do yourself. But for serious issues - water inside the unit, electrical glitches, structural cracks, or anything you're unsure about - get professional help. It's better to have an expert ensure your scooter is safe than to risk a DIY fix that could fail at depths. When in doubt, take it to an authorized service center or consult the manufacturer.
By treating your underwater scooter with care - charging it safely, cleaning and storing it diligently, and addressing problems promptly - you'll be rewarded with years of fun and dependable performance. Proper maintenance not only saves you money on repairs in the long run, it also keeps you safe underwater by reducing the chance of equipment failure. Whether you're cruising coral reefs or exploring a shipwreck, a well-maintained scooter will be ready to propel you on your next aquatic adventure. Happy (and safe) scootering!
FAQs
How should I charge the battery
Use the supplied charger in a dry ventilated area. Avoid full discharges and unplug once full.
What should I do after a saltwater dive
Rinse thoroughly with fresh water remove the battery dry all parts and clean and grease O rings.
How do I store the scooter long term
Clean and dry fully remove the battery and store it around half charge in a cool dry place. Top up every two to three months.
When do I need professional service
Seek help for water inside the housing electrical faults cracked parts major impacts or performance drops you cannot explain.
How can I prevent leaks
Keep seals clean and lightly greased inspect O rings often and replace any that look worn or damaged.
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